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Surface Technology

Plasma Cleaning Systems

Atmospheric pressure and low-pressure plasma cleaning systems for surface activation, oxide removal, degreasing, and pre-treatment of PCBs, semiconductor wafers, metals, polymers, and composites.

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Atmospheric Pressure Plasma Cleaning System

Atmospheric Pressure Plasma Cleaner

Inline and batch surface cleaning & activation without vacuum

The atmospheric pressure plasma cleaner generates a stable plasma jet (or diffuse discharge) at ambient pressure using air, nitrogen, argon, or oxygen as the working gas. It removes organic contamination, oxides, and surface passivation layers while simultaneously activating surfaces for improved adhesion of adhesives, coatings, and underfills — without the need for vacuum pumping equipment.

Plasma TypeDBD / Jet Plasma
Power200W – 2000W
Frequency20 kHz – 60 kHz
GasAir / N₂ / Ar / O₂
Gas Flow5 – 50 L/min
Treat Width5 mm – 300 mm
SpeedUp to 50 m/min
IntegrationRobot / Conveyor / SMT
ControlPLC + HMI
  • No vacuum required
  • Inline production integration
  • Fast throughput processing
  • Selective area treatment
  • Robot arm mountable head
  • Multiple nozzle configurations
  • Dry, chemical-free process
  • UV ozone option available
Compatible Gases:
AirN₂ (Nitrogen)O₂ (Oxygen)Ar (Argon)He (Helium)

Low Pressure Plasma Cleaning System

Low Pressure / Vacuum Plasma Cleaner

Batch processing under controlled vacuum for deep surface treatment

The low pressure plasma cleaning system operates under vacuum (0.1 – 100 Pa) with RF or microwave power excitation. Under reduced pressure, the plasma mean free path is extended — enabling thorough surface cleaning of complex 3D geometries, recesses and vias. The system processes batches of PCBs, wafers, MEMS, medical devices and precision components with superior cleaning uniformity and process repeatability.

Chamber20L / 50L / 100L+
Pressure0.1 – 100 Pa
RF Frequency13.56 MHz
RF Power100W – 1000W
Pump Down< 5 min to 1 Pa
Gas FlowMFC-controlled
Uniformity±5% across load
ElectrodeAluminium / SS
Recipe100+ stored programs
  • Full 360° surface treatment
  • High-aspect ratio cleaning
  • Mass flow controller gas mixing
  • Precise process repeatability
  • Quartz or metal chamber options
  • Auto pressure regulation
  • RF impedance matching
  • 21 CFR Part 11 data logging
Process Gases:
O₂ArH₂ / Forming GasCF₄N₂SF₆

Atmospheric vs Low Pressure — At a Glance

Atmospheric Pressure

  • No vacuum chamber needed
  • Fast inline processing
  • Robot & conveyor integration
  • Lower capital investment
  • Best for flat surfaces & spot treatment
  • Immediate substrate handling after process

Low Pressure

  • Superior uniformity across batch
  • Deep cleaning of vias and recesses
  • Ideal for wafers and MEMS
  • Precise gas mixture control
  • Reactive ion etching (RIE) capability
  • FDA/ISO compliant data logging

Application Areas

IndustryApplicationRecommended Type
PCB / ElectronicsPre-soldering activation, flux removal, underfill prepAtmospheric or Low Pressure
SemiconductorWafer cleaning, photoresist strip, native oxide removalLow Pressure
AutomotiveBonding surface prep, gasket & adhesive activationAtmospheric
Medical DevicesImplant sterilisation, hydrophilisation, biocompatibilityLow Pressure
AerospaceComposite surface prep, adhesive bonding pre-treatmentLow Pressure
OpticsLens cleaning, anti-reflection coating prepLow Pressure
MEMSRelease layer removal, hydrophobic/hydrophilic switchingLow Pressure
Plastics / PolymersSurface energy increase for printing, painting, bondingAtmospheric

Need Plasma Cleaning?

Our engineers will recommend the right plasma system — atmospheric or vacuum — for your substrate and throughput requirements.

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Contact Us
+91 73758 46650 info@creationengineerings.com
Jaipur, Rajasthan, India

Cleaning & Deburring Machines

Precision industrial cleaning systems for PCBs, machined parts and automotive components — ultrasonic benchtop, high-pressure deburring and multi-stage wash lines.

Ultrasonic Benchtop Cleaner
Ultrasonic Cleaning

Ultrasonic Benchtop Cleaner

High-frequency ultrasonic cleaning for PCBs, precision parts and components. Cavitation action removes flux, oils, and particulates with no mechanical damage.

40-80 kHzDigital TimerTemp Control
High Pressure Deburring System
Deburring

High Pressure Deburring System

Water jet deburring for machined metal components. Removes burrs from bores, channels and cross-holes, improving surface quality and assembly fit across all metals.

High Pressure JetCNC PartsRotary Table
Multi-Tank Cleaning System
Multi-Stage Cleaning

Multi-Tank Cleaning System

Multi-stage immersion lines with ultrasonic wash, rinse and drying stages. Configurable for aqueous, semi-aqueous or solvent processes at production scale.

Multi-StageIn-line / BatchAqueous

System Comparison

ParameterUltrasonic BenchtopHigh Pressure DeburringMulti-Tank Line
Cleaning MethodUltrasonic CavitationHigh Pressure JetMulti-Stage Immersion
ApplicationPCBs, Small PartsMachined Metal PartsBatch / In-line
MediaAqueous / SolventWater + DetergentAqueous, Rinse, DI Water
Temp ControlAmbient to 80 deg CAmbientPer-stage
LoadingManual BasketRotary / TurntableConveyor / Basket

Electronics & PCB

Flux, solder paste and contaminant removal

Machined Components

Burr removal, coolant and chip cleaning

Medical Devices

Validated cleaning for surgical instruments

Automotive

Engine parts, fuel injectors, transmissions

Need a Cleaning Solution?

Tell us your component type, contamination, and throughput - we will recommend the right system.

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