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PCB Ionic Contamination Testers

Precision ionic contamination measurement systems — Ionograph BT, Ionograph SMD V, and Omegameter — for PCBs, bare boards, and assembled electronics conforming to IPC and MIL-STD standards.

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Why Ionic Contamination Testing Matters

Ionic contamination on PCBs can cause electrochemical migration, corrosion, and premature field failures. Measuring cleanliness after soldering, cleaning, and rework is critical for aerospace, defense, automotive, and high-reliability electronics per IPC-7711, J-STD-001, and MIL-STD-2000A.

Ionograph BT — Batch Tester

Ionograph BT

Batch ionic contamination tester for PCBs & bare boards

The Ionograph BT measures the total ionic contamination of PCBs and assemblies by extracting ionic residues in a closed-loop IPA/DI water solvent bath. The conductivity change is measured and converted to NaCl equivalent (μg/cm² NaCl eq.) for pass/fail determination against IPC and MIL-STD limits.

Board SizeUp to 460 × 610 mm
Solvent Ratio75% IPA / 25% DI
Temperature40°C (controlled)
Resolution0.001 μS/cm
Measurementμg/cm² NaCl eq.
Cycle Time10 – 30 min
  • Closed-loop IPA/DI extraction
  • Automated solvent recirculation
  • Conductivity + resistivity display
  • Data logging & report generation
  • Pass/fail alarm to IPC/MIL limits
  • USB / RS-232 data export
IPC-TM-650 MIL-STD-2000A J-STD-001 IPC-7711

Ionograph SMD V — SMD / Fine-Pitch Tester

Ionograph SMD V

Localised ionic contamination tester for SMD assemblies & fine-pitch components

The Ionograph SMD V uses a localised extraction chamber (omega cell) pressed directly onto the PCB surface to test specific areas — ideal for SMD assemblies, BGAs, fine-pitch ICs and areas under shields. Eliminates the need for full-board submersion, saving solvent costs and enabling targeted testing.

Cell Size25 × 50 mm (std)
SolventIPA / DI (75:25)
Flow RateProgrammable
Sensitivity0.0001 μg/cm²
Temp. Control±0.5°C
Cell SealingPneumatic / Manual
  • Localised spot testing
  • Interchangeable omega cells
  • Non-destructive to assembly
  • Suitable for rework validation
  • Differential conductivity measurement
  • Touchscreen with recipe storage
IPC-TM-650 2.3.25 MIL-STD-2000A IPC-6012

Omegameter — Full-Board Resistance Monitor

Omegameter

Resistance-based ionic contamination monitoring system

The Omegameter measures ionic contamination by monitoring the electrical resistance of the IPA/DI extraction solution. As ionic residues dissolve, solution resistance drops — the system converts this to an equivalent NaCl concentration for quick, reliable cleanliness verification of production boards.

MeasurementResistance (MΩ)
Equiv. NaClμg/in² NaCl eq.
Chamber Vol.3.8 L – 7.6 L
Alarm LimitProgrammable
InterfaceRS-232 / USB
DisplayLCD + LED alarm
  • Continuous resistance monitoring
  • Fast production-line testing
  • NaCl equivalency calculation
  • Dual alarm: warning & reject
  • Compact bench-top footprint
  • Solvent refill indicator
MIL-P-28809 IPC-A-610 MIL-STD-2000A

Model Comparison

FeatureIonograph BTIonograph SMD VOmegameter
Test MethodFull board extractionLocalised extractionResistance monitoring
Measurement Outputμg/cm² NaCl eq.μg/cm² NaCl eq.MΩ / μg/in² NaCl eq.
Board SubmersionYesNoYes
Localised TestingNoYesNo
Best ForBare boards, wave solderSMD, BGA, rework areasIn-line production QC
Solvent UsedIPA/DI 75:25IPA/DI 75:25IPA/DI 75:25
Key StandardsIPC-TM-650, MIL-STD-2000AIPC-TM-650 2.3.25MIL-P-28809

Need PCB Cleanliness Testing?

Our experts can help select the right ionic tester for your PCB type, throughput, and compliance requirements.

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+91 73758 46650 info@creationengineerings.com
Jaipur, Rajasthan, India