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Surface Technology

Plasma Cleaning Systems

Atmospheric pressure and low-pressure plasma cleaning systems for surface activation, oxide removal, degreasing, and pre-treatment of PCBs, semiconductor wafers, metals, polymers, and composites.

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Atmospheric Pressure Plasma Cleaning System

Atmospheric Pressure Plasma Cleaner

Inline and batch surface cleaning & activation without vacuum

The atmospheric pressure plasma cleaner generates a stable plasma jet (or diffuse discharge) at ambient pressure using air, nitrogen, argon, or oxygen as the working gas. It removes organic contamination, oxides, and surface passivation layers while simultaneously activating surfaces for improved adhesion of adhesives, coatings, and underfills — without the need for vacuum pumping equipment.

Plasma TypeDBD / Jet Plasma
Power200W – 2000W
Frequency20 kHz – 60 kHz
GasAir / N₂ / Ar / O₂
Gas Flow5 – 50 L/min
Treat Width5 mm – 300 mm
SpeedUp to 50 m/min
IntegrationRobot / Conveyor / SMT
ControlPLC + HMI
  • No vacuum required
  • Inline production integration
  • Fast throughput processing
  • Selective area treatment
  • Robot arm mountable head
  • Multiple nozzle configurations
  • Dry, chemical-free process
  • UV ozone option available
Compatible Gases:
AirN₂ (Nitrogen)O₂ (Oxygen)Ar (Argon)He (Helium)

Low Pressure Plasma Cleaning System

Low Pressure / Vacuum Plasma Cleaner

Batch processing under controlled vacuum for deep surface treatment

The low pressure plasma cleaning system operates under vacuum (0.1 – 100 Pa) with RF or microwave power excitation. Under reduced pressure, the plasma mean free path is extended — enabling thorough surface cleaning of complex 3D geometries, recesses and vias. The system processes batches of PCBs, wafers, MEMS, medical devices and precision components with superior cleaning uniformity and process repeatability.

Chamber20L / 50L / 100L+
Pressure0.1 – 100 Pa
RF Frequency13.56 MHz
RF Power100W – 1000W
Pump Down< 5 min to 1 Pa
Gas FlowMFC-controlled
Uniformity±5% across load
ElectrodeAluminium / SS
Recipe100+ stored programs
  • Full 360° surface treatment
  • High-aspect ratio cleaning
  • Mass flow controller gas mixing
  • Precise process repeatability
  • Quartz or metal chamber options
  • Auto pressure regulation
  • RF impedance matching
  • 21 CFR Part 11 data logging
Process Gases:
O₂ArH₂ / Forming GasCF₄N₂SF₆

Atmospheric vs Low Pressure — At a Glance

Atmospheric Pressure

  • No vacuum chamber needed
  • Fast inline processing
  • Robot & conveyor integration
  • Lower capital investment
  • Best for flat surfaces & spot treatment
  • Immediate substrate handling after process

Low Pressure

  • Superior uniformity across batch
  • Deep cleaning of vias and recesses
  • Ideal for wafers and MEMS
  • Precise gas mixture control
  • Reactive ion etching (RIE) capability
  • FDA/ISO compliant data logging

Application Areas

IndustryApplicationRecommended Type
PCB / ElectronicsPre-soldering activation, flux removal, underfill prepAtmospheric or Low Pressure
SemiconductorWafer cleaning, photoresist strip, native oxide removalLow Pressure
AutomotiveBonding surface prep, gasket & adhesive activationAtmospheric
Medical DevicesImplant sterilisation, hydrophilisation, biocompatibilityLow Pressure
AerospaceComposite surface prep, adhesive bonding pre-treatmentLow Pressure
OpticsLens cleaning, anti-reflection coating prepLow Pressure
MEMSRelease layer removal, hydrophobic/hydrophilic switchingLow Pressure
Plastics / PolymersSurface energy increase for printing, painting, bondingAtmospheric

Need Plasma Cleaning?

Our engineers will recommend the right plasma system — atmospheric or vacuum — for your substrate and throughput requirements.

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Contact Us
+91 73758 46650 info@creationengineerings.com
Jaipur, Rajasthan, India

Conformal Coating & PCB Finishing Systems

Selective conformal coating and dispensing machines, UV curing ovens, and dip coating systems for PCB protection against moisture, chemicals and environmental stress.

Conformal Coating Machine
Selective Coating

Selective Conformal Coating & Dispensing System

Fully programmable multi-purpose liquid coating and dispensing system for conformal coating, underfill, and potting applications with precise selective area control.

Selective CoatingDispensingUnderfillPotting
UV Curing System
UV Curing

UV Curing System

Conveyor-based UV curing oven with independently-controlled heating zones, pin-chain-edge handling for different PCB sizes, and left-to-right conveyor for in-line integration.

UV + Thermal CureIn-lineMulti-Zone
Dip Coating System
Dip Coating

Dip Coating System

Air-powered dip coater for smooth, explosion-proof operation. Adjustable immersion and lift speeds (1-24 in/min), supports multiple boards per dip cycle with removable tank.

1-24 in/minExplosion-ProofRemovable Tank

Compatible Coating Materials

Coating TypeDesignationKey Properties
AcrylicAREasy rework, excellent moisture resistance
SiliconeSRWide temp range, vibration resistance
PolyurethaneURChemical resistance, abrasion resistance
EpoxyERHard coating, solvent resistance
ParyleneXYConformal, pinhole-free CVD deposit
UV-CureUVRapid cure, selective processing

Automotive ECU

Engine bay electronics protection

Aerospace

Humidity and altitude protection

Medical Devices

Biocompatible coating for implantables

Industrial PCBs

Chemical and vibration protection

Select a Coating System

Share your coating material, PCB dimensions and production volume - we will recommend the best solution.

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